Wades Geared Extruder Visual Instructions High Resolution.pdf

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Goal:
Provide a visual guide of the steps needed to construct Wade‘s Geared Extruder.
More details can be found on the reprap.org wiki:
http://reprap.org/wiki/Wade%27s_Geared_Extruder
Original Authors:
Wade (design)
Author of this Document:
Gary Hodgson (http://garyhodgson.com/reprap)
STL Model Files:
https://github.com/prusajr/PrusaMendel/blob/master/stl/wade.stl
https://github.com/prusajr/PrusaMendel/blob/master/stl/wadebits.stl
Licensing:
Wade‘s Geared Extruder:
GPL (http://reprap.org/wiki/GPL)
This Document:
GFDL (http://www.gnu.org/licenses/fdl.html)
The source files for this document available on Github:
https://github.com/garyhodgson/wades_geared_extruder_visual_instructions
Issues with this document can be submitted on the Github project page:
https://github.com/garyhodgson/wades_geared_extruder_visual_instructions/issues
V1
- 8th April 2011
Initial Version
Issue numbers referenced from the Github project page:
https://github.com/garyhodgson/wades_geared_extruder_visual_instructions/issues
2 X 608 bearings (Skateboard bearings)
1 X M8X50 bolt
1 X M8 nut (Nylock works better, but a pair of nuts will also work)
4 X M8 washers
1 X 608 bearing (Skateboard bearing)
1 X M8X20 piece of smooth bar, threaded bar or a bolt
4 X M4X45 bolts; - hex head will work best (they won't turn), and longer than 45 mm will
be easier to assemble if you can find them
4 X M4 nuts
4 X M4 washers
4 X Springs - 1 mm diameter wire, wound to an OD of 10 mm, with 4 active coils. NOTE:
some users have theirs extruders working without this springs, but springs are
recommended.
16 X M4 washers - (optional) 4 washers on each M4X45 idler bolt between the main block
and the idler block will limit the idler travel and make reloading filament easier.
2 X M3X35 bolts
4 X M3 washers
2 X M3 nuts
[ This is largely dependent on your Hot End
design. The materials shown here are taken from
the Wiki. This document shows a simple Hot End
design, which requires only two screws. ]
4 X M3X15 bolts
8 X M3 washers
4 X M3 nuts
1 X Extruder Block
1 X Extruder Idler Block
1 X Large Gear
1 X Motor Pulley

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