Self-Study Programme 211 New Beetle.pdf

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Service
Self-Study Programme No. 211
The New Beetle
Design and Function
The New Beetle
has caused a sensation and aroused instant
enthusiasm throughout the world.
The C o n c e p t 1 study in the mantle of the
N e w B e e t l e is now ready to enter volume
production.
This Self-Study Programme describes the
function as well as the design of the N e w
Beetle.
The N e w B e e t l e is, in conceptual terms, an
entirely new vehicle, and yet it is still strongly
reminiscent of the classic Beetle. Except for its
unmistakeable body styling, however, it has
very little in common with the original Beetle.
The New Beetle is based on the A4 platform.
211/014
New.
Important.
Note.
The Self-Study Programme is
Please always refer to the relevant
Service Literature for all inspection,
not a Workshop Manual.
adjustment and repair instructions.
2
Contents
The New Beetle........................................................... 4
News
The engineering of the New Beetle
Vehicle dimensions
The aerodynamics and body structure
Body............................................................................... 10
Occupant protection
Crash-optimised foot controls
Vehicle identification and mechanical anti-theft protection
Body repairs
Engines........................................................................... 16
General information
Assembly mounting
Gearbox versions
CAN databus
Engines
Motronic 5.9.2
Running gear................................................................. 26
Front axle/rear axle
Steering
Brake system
Elektrical system........................................................... 30
Electrical components
Sound system
Convenience system
Heating and air conditioning system......................... 40
Heating and air conditioning system
Dust and pollen filter
Service ........................................................................... 42
Body
New special tool
3
The New Beetle
NEWS
NEWS
NEWS
NEWS
NEWS
NEWS
eet
New B
T he
l
r is b
... a sta
e
orn!
nal
ternatio
f the In
star o
now a
t 1, the
994, is
Concep in Detroit in 1 ew Beetle.
w
N
Autosho
e form of the le aroused
hic
in th
cept ve
reality
.
ncept 1
s a con
rely ha rest as the Co
Ra
ssive
, ma
h inte
respect
so muc
in every
ive
Impress assured!
s is
succes
NEW
Gr
tform
o u p p la
etle w
w Be
The Ne
loped
as deve
on the
basis
4 platf
of the A
orm an
d is
red m
enginee
uch in th
es
y as th
ame wa
e Golf
IV.
roup
of the G e
favour
engin
ision in
t a rear
d
The dec
ant tha
me
gine an
latform e used. The en
p
ront.
ot b
at the f
could n
located nsists of
ain are
o co
drive tr
gear als ith a proven
w
unning
The r
ponents
rm com
platfo
cord.
track re
Bum pe
er
e bump
effectiv ntly has to
ost
curre
as the m
Beetle h odular system
New
The
up m
the Gro
ing!
system
to bend
sistant
offer:
and re
strong
is very
it
r system
4
NEWS
NEWS
Safety
NEWS
NEWS
NEWS
er
des driv
nt inclu ag and
me
rd equip senger airb
Standa
as
front p
airbag, gs.
ba
side air
ith all
plies w
etle com al crash
w Be
tion
The Ne
interna
sh-
plicable anks to its cra
ap
ns th
.
o
regulati body structure
ised
optim
, amd
.
l Beetle ed instruments
origina
d
f the
roun
iscent o e B-pillar, the
igh
ip m e n t
re remin
th
a
meets h
on
Equ
interior
ipment
andles
vehicle
grab h
The equ tandards.
s in the love box, the
al s
els .
feature
sign
an
eg
technic
Many
and de
bove th
inside p
nomics nious overall
dle a
door
Ergo
The han e nets on the
harmo
stowag
make a
the
ion.
impress
system
Sound
y
sy-Entr
The Ea
se a t
The so
ss to
of acce
n be te
sted
self-d
with the
iagnosis
.
tem ca
und sys
ase
reater e
gives g
r seats.
the rea
le.
djustab
iably a
ar
ts are v
The sea
.
are new
controls
The
2 11/ 0 4 2
5

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