Self-Study Programme 492 Jetta '11 EU.pdf

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Service Training
Self-study Programme 492
The Jetta 2011 EU
The Jetta 2011 EU – Design – Technology – Comfort
The Jetta model year 2011 is being launched in the EU market and builds on the success story of its predecessor.
It successfully continues the modern style of Volkswagen Group combining it with modern technology and a high
level of comfort. Thanks to the good balance of technical equipment and comfort features, it is excellently
equipped for a wide range of market and customer requirements.
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The features of the new Jetta are:
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an elegant and, at the same time, sporty design
a high level of quality
very good handling
an optimised body structure
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greater comfort thanks to greater interior and
exterior vehicle dimensions
very good vehicle dynamics and
new chassis configuration
Separate self-study programmes are available on the following current topics:
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Self-study programme no. 308 “The Direct Shift Gearbox 02E”
Self-study programme no. 390 “The 7-speed Dual Clutch Gearbox 0AM”
Self-study programme no. 403 “The 2.0 ltr. TDI Engine with Common Rail Injection System”
The self-study programme portrays the
design and function of
new developments.
The contents will not be updated.
For current testing, adjustment and repair
instructions, refer to the relevant
service literature.
Important
Note
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Contents
In Brief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Occupant Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Heating and Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Radio, Telephone and Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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In Brief
Where is the Jetta 2011 EU produced?
The Jetta 2011 EU is produced at Volkswagen’s Puebla plant in Mexico.
This factory opened in 1964 and initially produced the VW Beetle.
The Puebla site currently has a workforce of around 15,000; they build among others
– the New Beetle,
– the Jetta
– and the Golf Estate (also as Jetta Estate for some markets).
The Jetta 2011 EU replaces the Jetta 2006.
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At the Puebla plant, which is equipped with the very latest technology, a constantly high quality standard is
guaranteed by modern production lines combined with a modular manufacturing strategy. The plant is one of
Volkswagen’s leading production sites.
The engineers at Puebla played a major role in the preparation and development stages of the new Jetta as well as
in the preparations for the actual production.
The Jetta 2011 EU is built with the existing production facilities for the Jetta 2006 in Mexico.
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History of the Jetta
The Jetta series can look back on a long success story that now stretches back 30 years. This not only concerns the
vehicle’s technology and exterior appearance, but also the model name. After temporary changes of name, the
model series has been produced again under the internationally very successful “Jetta” name since the fifth
generation.
1979 – Launch of model series – Jetta 1
1984 – 2nd generation – Jetta 2
1992 – 3rd generation – Vento
1998 – 4th generation – Bora
2005 – 5th generation – Jetta 2006
2010 – 6th generation – Jetta 2011 EU
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