MR380KANGOO3.pdf

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3
Chassis
30A
GENERAL INFORMATION
FRONT AXLE COMPONENTS
REAR AXLE COMPONENTS
WHEELS AND TYRES
STEERING ASSEMBLY
POWER ASSISTED STEERING
MECHANICAL COMPONENT CONTROLS
ANTI-LOCK BRAKING SYSTEM
31A
33A
35A
36A
36B
37A
38C
X76, and RENAULT BRAND
MARCH 2009
"The repair methods given by the manufacturer in this document are based on the technical
specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer in the
production of the various component units and accessories from which his vehicles are
constructed."
All copyrights reserved by Renault.
The reproduction or translation in part of whole of the present document, as well as the use
of the spare parts reference numbering system, are prohibited without the prior written
consent of Renault.
Edition Anglaise
© Renault s.a.s 2008
KANGOO Phase III - Phase II and Phase I update - Section 3 ContentsPage
KANGOO Phase III - Phase II and Phase
I update - Section 3
Contents
Page
30A
GENERAL INFORMATION
Brake circuit Operating
diagram
Brake circuit Precautions for
repair
Brake circuit Bleeding
Brake circuit Tightening
torque
Brake fluid: Specifications
Brake: Specifications
Steering: Tightening torque
Axle assemblies: Check
Underbody height:
Adjustment values
Front axle: Tightening torque
Front axle: Adjustment
values
Front axle: Adjusting
Rear axle: Tightening torque
Rear axle: Adjustment values
31A
FRONT AXLE COMPONENTS
Front brake calliper: Removal
- Refitting
Front brake disc: Removal -
Refitting
Front brake disc: Description
Front driveshaft hub carrier:
Removal - Refitting
Front hub carrier bearing:
Removal - Refitting
Spring and front shock
absorber: Removal - Refitting
Front driveshaft lower arm:
Removal - Refitting
Lower arm rubber bush:
Removal - Refitting
Front driveshaft lower arm
ball joint: Removal - Refitting
Front driveshaft lower arm
ball joint: Check
Front axle sub-frame:
Removal - Refitting
Front anti-roll bar: Removal -
Refitting
30A-1
30A-2
30A-4
30A-6
30A-8
30A-9
30A-10
30A-11
30A-12
30A-15
30A-20
30A-22
30A-23
30A-26
31A-4
31A-6
31A-7
31A-8
31A-12
31A-17
31A-18
31A-24
31A-25
31A-26
31A-28
31A-34
31A
FRONT AXLE COMPONENTS
Front brake pads: Removal -
Refitting
Front brake hose: Removal -
Refitting
31A-1
31A-2
Contents
33A
REAR AXLE COMPONENTS
Rear brake pads: Removal -
Refitting
Rear brake caliper: Removal
- Refitting
Rear brake disc: Removal -
Refitting
Rear brake disc: Description
Rear brake lining: Removal -
Refitting
Rear brake cylinder:
Removal - Refitting
Rear brake drum: Removal -
Refitting
Shock absorber: Removal -
Refitting
Rear suspension spring:
Removal - Refitting
Bearing: Removal - Refitting
Tubular rear axle half
suspension arm: Removal -
Refitting
Bush, tubular rear axle:
Removal - Refitting
Rear axle rubber bearing:
Removal - Refitting
Suspension bars: Removal -
Refitting
Rear axle mounting:
Removal - Refitting
Complete rear axle: Removal
- Refitting
Rear anti-roll bar: Removal -
Refitting
35A
WHEELS AND TYRES
pneumatic: Precautions for
repair
Tyres: Identifi
cation
33A-1
33A-2
33A-3
33A-4
33A-5
33A-7
36A
33A-8
35A-7
35A-8
35A-9
35A-11
35A-14
35A-15
Tyres: Remov - Refitting
al
Tyres: Repair
Tyre inflation pressure:
Identification
Wheel rim: Identification
STEERING ASSEMBLY
Steering rack: Removal -
Refitting
36A-1
36A-4
36A-5
36A-6
36A-11
33A-9
Track rod: Removal -
Refitting
33A-10
33A-11
Axial ball joint linkage:
Removal - Refitting
Steering column: Removal -
Refitting
33A-12
Steering rack gaiter:
Removal - Refitting
33A-13
33A-18
36B
33A-19
33A-22
33A-23
33A-29
POWER ASSISTED STEERING
Power assisted steering
pump: Removal - Refitting
Power assisted steering
pump pulley: Removal -
Refitting
Power assisted steering
pump hub
Power assisted steering
pump assembly: Removal -
Refitting
36B-1
36B-8
36B-9
36B-10
35A
WHEELS AND TYRES
Wheel: Removal - Refitting
Wheel: Balancing
35A-1
35A-4
Contents
37A
MECHANICAL COMPONENT CONTROLS
Master cylinder: Removal -
Refitting
Brake servo non-return valve
Brake servo: Removal -
Refitting
Vacuum pump: Removal -
Refitting
Accelerator pedal: Removal -
Refitting
Brake pedal switch: Removal
- Refitting
Brake compensator:
Removal - Refitting
Brake compensator: Check
Parking brake lever: Check
Parking brake lever: Removal
- Refitting
Parking brake lever:
Adjusting
Clutch control: List and
location of components
Clutch pedal: Removal -
Refitting
Clutch pedal position sensor:
Removal - Refitting
Clutch circuit: Bleeding
Clutch master cylinder:
Removal - Refitting
Clutch circuit: Removal -
Refitting
Gear control unit: Removal -
Refitting
External gear control:
Removal - Refitting
Manual gear shift control:
Adjusting
37A
MECHANICAL COMPONENT CONTROLS
Automatic transmission
control unit: Removal -
Refitting
Automatic gear control cable:
Removal - Refitting
37A-1
37A-3
37A-4
37A-5
38C
37A-6
37A-8
37A-10
37A-13
37A-14
37A-16
37A-20
37A-22
37A-23
37A-27
37A-29
37A-35
37A-40
37A-42
37A-45
37A-47
37A-49
37A-51
ANTI-LOCK BRAKING SYSTEM
Brake hydraulic assembly:
Removal - Refitting
Wheel speed sensor:
Removal - Refitting
Yaw speed and transversal
acceleration sensor:
Removal - Refitting
38C-1
38C-5
38C-8
GENERAL INFORMATION
Brake circuit Operating diagram
« X » braking system with load-sensitive
compensator
« X » braking system with ABS
30A
108548
IMPORTANT
This is a diagram of the general principle, do not
use it as a reference for take-off points or circuit
allocation. When replacing components in a vehi-
cle's braking circuit, always mark the pipes before
removing them.
105586
IMPORTANT
This is a diagram of the general principle, do not
use it as a reference for take-off points or circuit
allocation. When replacing components in a vehi-
cle's braking circuit, always mark the pipes before
removing them.
30A-1

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