Five-Element 2m Yagi.pdf

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By Ron Hege, K3PF
A Five-Element, 2-Meter
Yagi for $20
This antenna is easy on your wallet
and easy to build!
a matter of a few hours, you can
easily build a broadband,
2-meter Yagi—complete with
mounting hardware—for $20.
The antenna offers a gain of about 10 dB, is
lightweight, mechanically strong and rivals
the performance of similar commercial
antennas.
The antenna’s low cost is made possible
by modifying a RadioShack FM broadcast
receiving antenna (RS 15-2163). For
$19.99, plus tax, you get a 70-inch-long by
1-inch-square boom, a set of six
3
/
8
-inch-
diameter elements, antenna-mounting
hardware and two plastic end caps to seal
the boom ends. In addition to RadioShack’s
antenna, you’ll also need some nuts and
bolts to remount elements, an 11-inch
length of RG-8 (or similar) coax, an
SO-239 connector and a 9×1-inch-long
aluminum strip. This strip is cut into two
pieces to fabricate a strap for the gamma
match and a mount for the SO-239 connec-
tor. The thickness of the strip is not impor-
tant as long as it can be bent easily and is
strong enough to hold the SO-239 connec-
tor firmly in place. To close any unused
holes and the tips of the elements, you’ll
need some noncorrosive sealant, such as
RTV. Most amateurs I know have these
items on hand. If you don’t, you’ll spend a
few more dollars.
In
Element Relocation
Refer to the accompanying photo and
Fig-
ures 1, 2,
and
3.
First, open all the antenna
elements to their fully extended positions.
Three of the elements are attached to plastic
insulators and are tied together electrically
with stiff, crossed, bare-aluminum wires.
Each of these three elements looks like a di-
pole broken in the middle at the plastic insu-
lators. One element measures about 58 inches
from end to end, another about 56 inches and
the third about 43 inches. You’ll not need the
43-inch element.
Cut the wires next to the rivets on the 43-
inch element. Drill out the rivet holding the
34
July 1999
element to the boom and discard the ele-
ment. Use a screwdriver and pliers to re-
lease one wire from beneath one of the
rivets on the 58-inch element. Try not to
damage the rivet. Pull the wire out and away
from the rivet. Go to the remaining wire on
the 58-inch element; its opposite end at-
taches to another rivet on the 56-inch
element. Unwind the end of the wire from
beneath the rivet on the 56-inch element and
pull it towards the 58-inch element. You
now have a single wire on the 58-inch ele-
ment with one loose end. Pull that wire
straight across to the opposite rivet that no
longer has a wire under it. Use pliers and
whatever force is necessary to loop the wire
around and under the rivet head as was the
original wire. Seat the wire
fully
beneath the
rivet head (see
Figures 2
and
3).
I was able
to get the wire fully seated by pulling hard
on the wire with my hand and squeezing the
wire under the rivet head using the jaws of
Vise Grip pliers. If you cannot get the wire
fully wound and seated under the rivet, drill
out the rivet and replace it with a bolt and
nuts.
Do not
cut the wire off at the rivet. Pull
the wire back toward the opposite rivet and
cut it off leaving a pigtail about 1
1
/
2
inches
long. You may want to reseat the rivet by
hitting it with a hammer. Just be sure to back
up the rivet’s head with a hard object before
striking the rivet’s opposite end. Be careful
not to damage the plastic insulator. You
have now turned a two-piece element into a
one-piece element, and this will be the
driven element.
Drill a mounting hole in the boom (for
the one-piece element) 17 inches away
from the center of the adjacent 66-inch el-
ement (reflector). Remove the 58-inch ele-
ment from its original location and mount
it at the new position using a bolt, two
washers and a nut. Place one washer di-
rectly against the plastic insulator under the
wire that connects the two
3
/
8
-inch-diam-
eter tubing halves together. Position the
other washer on top of the wire so it bears
down on the wire when the bolt is tight-
ened. This puts the center of the element at
the same electrical potential as the boom.
Using the 1
1
/
2
-inch pigtail, bend it and place
it between the two washers so there is a
piece of wire on each side of the bolt. This
prevents the washers from tilting and
makes for a cleaner fit. Trim off any excess
wire. (All of the foregoing is more difficult
to describe than it is to perform! It doesn’t
take long to do once you understand what is
going on.)
The next element (56 inches long; Di-
rector 1) is handled similarly to the preced-
ing one. However, this element originally
had
two
wires beneath each rivet head. One
of those wires has already been removed.
At the opposite rivet, unwind one of the
two wires so that only one wire remains
beneath each rivet. Pull one loose end of a
wire straight across to the opposite rivet
and force the wire into place under the rivet
just as before. Pull the other loose wire end
to its opposite rivet and force it into place.
The two element halves should now be con-
nected together with two wires. The wires
will be parallel to each other and on oppo-
site sides of the rivet that secures the ele-
ment to the boom.
Next, drill a hole in the boom 13 inches
from the center of the 58-inch element
(DE). Remove the 56-inch element from
(D1) its original location and mount it on
the boom at the new hole. Again, place a
washer on opposite sides of the wires so
that the washers squeeze against the wires
as the bolt and nut tighten the element to
the boom.
The remaining three elements (REF, D2
and D3) don’t need to be modified; their in-
dividual dipole sections are already joined
by metal plates. All you need to do is re-
move two of them from the boom, drill new
mounting holes and mount them at their new
locations. The first 50-inch element (D2) is
placed 16 inches—(center to center)—from
the adjacent 56-inch element. The end ele-
ment (D3)—also 50 inches long—is placed
21 inches (center to center) from the new
location of its adjacent 50-inch element. All
of the elements are now in place ready to be
cut to length for 2-meter operation.
1, 2
Element Trimming
For this job, a fine-toothed saw works
well. (Caution: During the following steps,
be sure that you cut
half the total amount
from each half [ie, each side] of an ele-
ment.) For operation at the low end of the
band (144 MHz), cut the 66-inch element
to a total length of 41 inches (see
Figure
1B).
This element becomes the reflector.
Cut the next element in line (the driven el-
ement) to a length of 38
7
/
8
inches. Cut the
next three elements (directors D1, D2 and
D3) to lengths of 38
1
/
8
, 37 and 36
5
/
8
inches,
respectively. If you want to trim the ele-
ments for use at higher frequencies, cut
1
/
4
inch off of each element for each 1-MHz
frequency increase. For instance, cutting a
total of
1
/
2
inch from each element tunes
and maximizes the antenna for 146 MHz.
(Again, cut
half
the total amount from each
half of an element section. For 146 MHz,
the preceding example, that’s
1
/
4
inch from
each half-element section.)
SO-239 Connector and Mount
Refer to
Figures 4
and
5.
Attach the
SO-239 connector to the bottom of the
boom beneath the driven element using an
L-shaped piece of aluminum. Fabricate the
bracket from a 3
3
/
8
inch length of aluminum
cut from the 9×1 inch strip. Bend it at a
right angle so that one side is about 1
1
/
4
inches long. Make the necessary holes to
mount an SO-239 connector on the 1
1
/
4
inch
long section and secure the connector to it.
Fasten the bracket to the boom bottom us-
ing bolts and nuts, positioning the bracket
so that the tip of the SO-239 center pin faces
the reflector. Position the tip of the pin
about
3
/
16
to
1
/
4
inch in front of the center of
the driven element toward the director side.
Making the Gamma Match
Remove the outer insulation and braid
from an 11-inch piece of RG-8 coax, leav-
ing the center conductor and its insulation.
Strip off
1
/
2
inch of the insulation and solder
the center conductor to the SO-239 pin. At
the pin, bend the wire at a right angle so that
1
Figure 1—At A, the original configuration of the RadioShack FM receiving antenna. The
element lengths and spacings at B are chosen for operation on 144 MHz. For operation
on higher frequencies, shorten the elements even more; see text.
Notes appear on
page 37.
July 1999
35
Figure 2—Drawing of the driven-element modification.
Figure 3—Here’s the modified driven-
element.
Figure 4—Side view of the driven-element area and SO-239 mounting bracket.
Figure 5—The 2-meter Yagi’s gamma match. A piece of RG-8 coax and a length of
tubing combine to create an inexpensive and rugged gamma-match capacitor.
you’re a perfectionist, it might ultimately
be less work to tune the antenna while it’s
mounted in the clear a few wavelengths
above ground or sitting at its intended op-
erating position. If you’re going to use a
metal support mast, attach it to the antenna
prior to tuning. Use a nonmetallic mast
(wood, fiberglass, etc) if you’re going to
mount the Yagi vertically (so that the ele-
ments are in line with the mast); otherwise,
antenna performance will suffer a bit. It’s
okay to use a metal mast when using hori-
zontal polarization.
Reduce your transmitter’s output power
to about 1 or 2 W for safety use or, an an-
tenna analyzer. Don’t use more than a few
watts—you don’t need it. Set the transmit-
ter frequency to that for which you cut the
antenna. (Remember to ID your station dur-
ing this adjustment period.) First, adjust the
gamma strap (sliding it back and forth) on
the driven element for the lowest SWR.
Then slide the gamma tube (capacitor) back
and forth within the strap for lowest SWR
reading. You should be able to get a match
by alternately making adjustments to the
strap and gamma tube. I was able to tune
my antenna to a 1:1 match. (An SWR of
1.5:1 or less is acceptable.) Recheck the
SWR reading after finally tightening the
strap to be certain that everything is still
okay. Check by eye to ensure the gamma-
capacitor tube is parallel with the driven
element from one end to the other. It
doesn’t matter if the gamma-capacitor tube
is slightly in front of or behind the driven
element, but it should be parallel to it.
the wire is parallel to and about 2
3
/
16
inches
away from the driven element along its
length (see
Figure 5).
This lead forms the
inner plate of the gamma capacitor. Next,
select a piece of the scrap
3
/
8
-inch tubing
you cut from one of the antenna elements
and cut it to a length of 11 inches. Slip this
tubing over the RG-8 inner-conductor in-
sulation to form the outer plate of the
gamma capacitor. Position the tube seam
so it faces the ground when the antenna is
at its operating position; this allows mois-
ture an easy way out. To complete the ca-
pacitor construction, wrap the remainder of
the 1-inch aluminum strip around the
driven element on one side and around the
11-inch tube on the other. Construct the
strap so that the centers of the tubing sec-
36
July 1999
tions are approximately 2
3
/
16
inches apart.
Leave a tang on each side of the strap to
accept a locking screw. Trim away any
excess material.
Tuning the Gamma Match
Before applying RF to the antenna, con-
nect an SWR meter to the SO-239 connec-
tor
at the antenna,
not at the transmitter end
of your transmission line. This ensures that
you are tuning
just the antenna.
For a quick
adjustment of the matching network, you
can try positioning the antenna straight up
toward the sky, with the reflector sitting on
the ground. Using this approach, however,
I found that when I raised the antenna to a
height of 10 feet on a metal mast, the
gamma capacitor needed readjustment. If
Performance
I don’t have the proper equipment for
making antenna-gain measurements. How-
ever, I made a crude comparison of the Yagi
to a dipole using the following approach:
First, I erected a 2-meter dipole on a 10-
foot-long metal mast and adjusted the an-
tenna for a 1:1 SWR. While feeding the
dipole with a few milliwatts, I placed my
H-T about 75 feet away from the dipole.
The S meter reading on the H-T went full
scale, so I removed the antenna from the
H-T. The reading was
still
full scale. I then
wrapped the H-T case with a shield of alu-
minum foil and the S meter reading dropped
to S3. After that, I never touched or moved
the H-T throughout the rest of the test. I
rotated the dipole 90 degrees and, as
second support for the gamma-capacitor
tube, made from nonmetallic material, pro-
vides better support for the tube during
transportation.
My thanks to Larry, K3PEG, for in-
structing me about this type of gamma
match fabrication.
If you’re looking for a good 2-meter an-
tenna, try this one! It’s inexpensive, easy to
tune and is the simplest construction ap-
proach I’ve seen for quickly “homebrewing”
a 2-meter Yagi.
Notes
1
The element lengths and spacing dimensions
for this antenna are taken from page 631 of
The 1974
ARRL Handbook
.
2
See also Edward P. Tilton, W1HDQ,
The Ra-
dio Amateur’s VHF Manual
(Newington:
ARRL, 1972), third edition, p 155, Figure 8-4.
3
Using
YA
and assuming
1
/
4
-inch-diameter ele-
ments with no tapering, modeling the 1974
Handbook
antenna shows a gain of about 10
dBi and a 9-dB F/B ratio.–Zack
Lau, W1RF
Figure 6—The gamma match and driven element.
expected, I got a zero reading on the H-T’s
S meter. I then turned the dipole back to
its original position and rechecked the S
meter. Again, it read S3. I used this reading as
the dipole reference. Then, removing he di-
pole, I replaced it with the Yagi. I pointed the
Yagi directly at the H-T and fed it
with the same power level used to feed the
dipole. The S meter read full scale on my
H-T! Because S meters are notoriously inac-
curate and not calibrated, I have no way of
knowing how much gain that indicates, but
it’s a lot! (A five-element Yagi on a boom this
long is capable of producing a gain of about
10 dB.
2
) When I turned the Yagi so that its
reflector faced the H-T, the meter reading
dropped to S4. That’s a nice front-to-back
ratio!
3
I also checked radiation off the sides of
the antenna. I was pleased to see an S0 meter
reading from each side. [The
ARRL Lab mod-
eled Ron’s Yagi using
YO
software and veri-
fied his claims.—Ed]
Summary and Acknowledgment
After I finished my project, I decided that
it might be a good idea to make sure that the
gamma match worked okay when the ele-
ments were cut for 146 MHz because many
readers might want to use the antenna for
working distant FM repeaters. I sawed off
1
/
2
inch from each element and went through
the tuning procedure again. I was still able to
get a 1:1 match. Those wishing to use the
antenna for FM repeater work should orient
the antenna elements vertically.
I wondered what effect moisture would
have on the gamma capacitor. So, I poured
water into one end of the gamma tube until
it came out the other end. I rechecked the
SWR and I found only a barely noticeable
effect. I recommend you plug the ends of
the tube with a dab of RTV or other noncor-
rosive sealant to keep out dirt and insects.
The driven element holding the gamma
match will not fold for portable use if the
bracket holding the SO-239 connector is
bolted to the boom. One simple solution is
to remove the bolts holding the bracket.
Removal and replacement is made easier if
you use wing nuts on the bolts. An optional,
Ron Hege, K3PF, has been a radio amateur
since he got his Novice ticket in 1968. The fol-
lowing year, he took and passed the General
and Advanced class exams, then holding the
call sign WA3JFX. In June 1998, Ron got his
Extra class ticket, held the call sign K3OR for
about one month, then opted for his present call
sign, K3PF. Ron worked as an aircraft electri-
cian in the US Air Force and at Martin Marietta
Corp. He has a BS in management/leadership
from Johns Hopkins University. Ron is retired
from his position as supervisor of electronic
technicians at the Westinghouse Engineering
Research and Development Labs. You can con-
tact Ron at 3425 Taylor Ave, Baltimore, MD
21234;
heger@erols.com.
All photos by the author.
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