2012 ampera service manual.pdf

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Title Page
2012 Chevrolet Volt / Opel Ampera Service Manual
Volume 1
Foreword
This manual provides information on the diagnosis, service procedures, adjustments, and specifications for the 2012 Volt / Ampera.
The technicians who understand the material in this manual and in the appropriate Dealer Service Bulletins better serve the vehicle owners.
When this manual refers to a brand name, a part number, or a specific tool, you may use an equivalent product in place of the recommended item. All information, illustrations,
and specifications in this manual are based on the latest product information available at the time of publication approval. General Motors reserves the right to make changes
at any time without notice.
Published by
North American Operations
General Motors Corporation
Warren, Michigan 48090
©2010 GENERAL MOTORS
ALL RIGHTS RESERVED
The information cut-off date is 09/19/08.
LITHO IN U.S.A.
No part of this manual may be reproduced, stored in any retrieval system, or transmitted in any form or by any means including, but not limited to, electronic, mechanical,
photocopying, and recording without the prior written permission of General Motors. This applies to all text, illustrations, and tables.
© Copyright Chevrolet. All rights reserved
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Definition of Danger, Warning, Caution, and Note
The diagnosis and repair procedures in a GM Service Manual contain both general and specific Dangers, Warnings, Cautions, Notes or Importants. GM is dedicated to the
presentation of service information that helps the technician to diagnose and repair the systems necessary for the proper operation of the vehicle, however, certain
procedures may present a hazard to the technician if they are not followed in the recommended manner. Dangers, Warnings, Cautions and Notes or Importants are elements
designed to prevent these hazards, however, not all hazards can be foreseen. This information is placed at strategic locations within the service manual. This information is
designed to prevent the following from occurring:
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Serious bodily injury or death to the technician
Damage to the vehicle
Unnecessary vehicle repairs
Unnecessary component replacement
Improper repair or replacement of vehicle components.
Any warning or caution that appears in this service category is referenced from the individual service categories.
DANGER Defined
When encountering a DANGER, you will be asked to take a necessary action or not to take a prohibited action. If a DANGER is not heeded, the following consequences may
occur:
• Serious bodily injury or death to the technician
• Serious bodily injury or death to other technicians in the workplace area
WARNING Defined
When encountering a WARNING, you will be asked to take a necessary action or not to take a prohibited action. If a WARNING is not heeded, the following consequences
may occur:
• Serious bodily injury to the technician
• Serious bodily injury to other technicians in the workplace area
• Serious bodily injury to the driver and/or passenger(s) of the vehicle, if the vehicle has been improperly repaired
CAUTION Defined
CAUTIONS call special attention to a necessary action or to a prohibited action. If a CAUTION is not heeded, the following consequences may occur:
Damage to the vehicle
Unnecessary vehicle repairs
Unnecessary component replacement
Improper operation or performance of the system or component under repair
Damage to any systems or components which are dependent upon the proper operation of the system or component under repair
Improper operation or performance of any systems or components which are dependent upon the proper operation or performance of the system or component under
repair
• Damage to fasteners, basic tools, or special tools
• The leakage of coolant, lubricant, or other vital fluids
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NOTE or IMPORTANT Defined
NOTE and IMPORTANT statements emphasize a necessary characteristic of a diagnostic or repair procedure. NOTE or IMPORTANT statements are designed to do the
following:
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Clarify a procedure
Present additional information for accomplishing a procedure
Give insight into the reason or reasons for performing a procedure in the manner recommended
Present information that will help to accomplish a procedure in a more effective manner
Present information that gives the technician the benefit of past experience in accomplishing a procedure with greater ease
&#169© Copyright Chevrolet. All rights reserved
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ABS Component Handling Warning
Warning:
Certain components in the Antilock Brake System (ABS) are not intended to be serviced individually. Attempting to remove or disconnect certain system
components may result in personal injury and/or improper system operation. Only those components with approved removal and installation procedures should be serviced.
© Copyright Chevrolet. All rights reserved

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