Self-Study Programme 468 Jetta '11.pdf

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Service Training
Self-Study Programme 468
The Jetta 2011
The Jetta 2011 – Design – Technology – Comfort
The Jetta, model year 2011, will be launched first in the USA, Canada, Mexico and continues the success story of its
predecessor. It successfully pursues the modern design style of the Volkswagen Group in combination with state-
of-the-art technology and a high level of comfort. With its balanced relationship between technical equipment and
convenience features, it is excellently equipped for a wide range of different market and customer requirements.
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The features of the new Jetta:
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q
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Elegant design, for the new front and rear ends,
with newly designed headlights and rear lights
High quality level
Good handling
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Optimised body structure
Increased vehicle width and length and thus
significantly larger and more spacious interior
Excellent vehicle dynamics
Newly optimised running gear
Separate self-study programmes are available on the following current topics:
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Self-study programme 308 “The Direct Shift Gearbox 02E”
Self-study programme 403 “The 2.0 l /TDI Engine with Common Rail Injection System”
The self-study programme portrays
the design and function of new
developments.
The contents will not be updated.
For current testing, adjustment and repair
instructions, refer to the relevant service literature.
Attention
Note
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Contents
In brief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Occupant protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Running gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Heating and air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Radio, telephone and navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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In brief
Where will the Jetta 2011 be produced?
The Jetta 2011 will be produced in Volkswagen’s
Puebla plant in Mexico.
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The Puebla plant
This plant started operation in 1964 with the
production of the Volkswagen Beetle.
Around 14,000 staff members are currently employed
in Puebla; amongst other vehicles, they produce the
New Beetle and the Jetta.
These were joined by the new Golf Estate in 2007. In
some markets, the Golf Estate will also be marketed
under the name Jetta Sportwagen.
The above will now also be joined by the Jetta 2011,
which will replace the previous model.
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… Modern clocked assembly lines …
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At the plant in Puebla with its highly modern
equipment, a consistently high quality standard
is ensured.
In Puebla, the engineers were thoroughly trained in
both the preparation and development of the new
Jetta and in the preparation of actual production.
A high product quality is ensured by modern clocked
assembly lines in combination with a corresponding
modular production strategy.
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The plant is thus among Volkswagen’s leading
production plants.
The Jetta 2011 will be built on the production systems
which are already in place for the Jetta’s previous
model.
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