Self-Study Programme 474 Vento '11 (India).pdf

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Service Training
Self-study Programme 474
The Vento 2011 (India)
This self-study programme provides you with an overview of the design and function of the new Vento, which is
destined mainly for the Asian market.
Self-study programmes support you in your daily work routine. They help you to understand technical correlations
better. Armed with this knowledge, you will be able to provide customers and colleagues with clear information.
In some of the chapters, you will find references to self-study programmes that deal in greater detail with with
design of individual vehicle components. These and other references are highlighted with a red exclamation mark.
Useful information about individual assembly groups can also be found in previous self-study programmes:
no. 447 "The Polo 2011", no. 190 "Adjustable turbocharger", no. 237 "Manual gearbox 02T", no. 238 "Data
exchange on the CAN bus I", no. 260 "The 1.2 ltr. 3-cylinder engines", no. 269 "Data exchange on the CAN
databus II", no. 296 "The 1.4 ltr. and 1.6 ltr. FSI engine with timing chain", no. 309 "6-speed automatic gearbox
09G/09K/09M" and no. 442 "The 1.6 ltr. TDI engine with common rail injection system".
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The self-study programme portrays the
design and function of new
developments.
The contents will not be updated.
For current testing, adjustment and repair
instructions, refer to the relevant service literature.
Attention
Note
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Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Occupant safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Power transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Running gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Convenience electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Heating and air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
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Introduction
The Vento 2011
The new Vento is based on the Polo 2011 and is built at the Volkswagen Pune factory in India. The Pune factory is
one of Volkswagen Group's most modern production lines in the world.
Pune, India
The whole production programme comprises
complete manufacture from forming the panels to
constructing the body and final assembly.
The maximum annual capacity is designed to
accommodate up to 110,000 vehicles. Currently,
approx. 2,000 people are employed in Pune and they
also produce the Skoda Fabia among other things.
Since April 2009, the Polo is built here and since
August 2010 the new Vento is built here for the Indian
market.
Maharastra
Mumbai
Pune
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Among the biggest single investments were the
construction of a new paintshop, a new bodyshop
and a new assembly line for the Polo and the Vento.
A fully fledged automobile factory took shape with its
own logistics, quality assurance, Volkswagen
Academy and all of the associated areas.
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