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DOWNTOWN 300i
By KWANG YANG Motor Co., Ltd.
1st Edition, Jul 2009
All rights reserved. Any reproduction or
unauthorized use without the written
permission of KWANG YANG Motor Co., Ltd.
is expressly prohibited.
T300-LEA7-A2
DOWNTOWN 300i
PREFACE
TABLE OF CONTENTS
This Service Manual describes the
technical features and servicing
procedures
for
the
KYMCO
Downtown
300i.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules
and service information for each part,
starting from periodic maintenance.
Sections 5 to 12 give instructions for
disassembly,
assembly
and
adjustment of engine parts. Section 13
is the AFI system. Section 14 to 15 is
the removal/ installation of chassis.
Section 16 to 19 states the testing and
measuring methods of electrical
equipment.
Most sections start with an assembly
or
system
illustration
and
troubleshooting for the section. The
subsequent pages give detailed
procedures for the section.
The information and contents
included in this manual may be
different from the motorcycle in case
specifications are changed.
GENERAL INFORMATION
EXHAUST MUFFLER/FRAME
COVERS
INSPECTION/ADJUSTMENT
LUBRICATION SYSTEM
1
2
3
4
ENGINE REMOVAL/INSTALLATION
5
CYLINDER HEAD/VALVES
ENGINE
CHASSIS
ELECTRICAL
EQUIPMENT
6
7
8
9
10
11
12
13
CYLINDER/PISTON
DRIVE AND DRIVEN PULLEYS/V-
BELT
FINAL REDUCTION
A.C. GENERATOR/STARTER
CLUTCH
CRANKCASE/CRANKSHAFT
COOLING SYSTEM
FUEL INJECTION SYSTEM
STEERING HANDLEBAR/FRONT
14
WHEEL/FRONT BRAKE/FRONT
SHOCK ABSORBER/FRONT FORK
REAR BRAKE/REAR FORK/REAR
15
WHEEL/REAR SHOCK ABSORBER`
BATTERY/CHARGING SYSTEM
IGNITION SYSTEM
STARTING SYSTEM
LIGHTS SWITCHES / FUEL PUMP
16
17
18
19
KWANG YANG MOTOR CO., LTD.
QUALITY TECHNOLOGY DEPT.
EDUCATION SECTION

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