WP 5060 EXTREME UK.pdf

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Workshop manual
5060 Extreme
Product
Exploded View
Disassembly & assembling
820
Frontfork
5060 Extreme
Introduction
Exploded view
Disassembly forkleg
Disassembly cartridge
Disassembly rod tap rebound / compression
Assembling rod tap rebound / compression
Disassembly tap compression
Assembling tap compression
Disassembly screw-cap
Assembling screw-cap
Assembling cartridge
Assembling forkleg
2
3
4
17
22
25
26
30
31
32
33
38
03/2002
Frontfork 5060 Extreme
1
Workshop manual
5060 Extreme
Product
Exploded View
Disassembly & Assembling
Introduction
General notice
Pay attention to the folowing notes, when you are
working with WP Suspension products as
described in this workshop manual.
Always use clean and professional tools.
Regular you need next to the general equipment, the
special tools of WP Suspension.
These tools with a unique “T” number (available by
WP Suspension) protect you from damaging the
parts.
Use always aluminium protector-plates.
Replace always damaged or worn parts.
Clean all parts before assembling.
Caution:
Many times it is necesarry to assemble parts with
T131, T132 and T163.
These parts must to dry for at least four hours!!
Frontfork 5060 Extreme
03/2002
2
Workshop manual
5060 Extreme
Product
Exploded View
Disassembly & assembling
Exploded view
Frontfork 5060 Extreme
03/2002
3
Workshop manual
5060 Extreme
Product
Exploded View
Disassembly & Assembling
Disassembly forkleg
Note the position of
rebound / compression.
821
Clamp the inner-tube in the vice with
T903S.
822
Frontfork 5060 Extreme
03/2002
4
Workshop manual
5060 Extreme
Product
Exploded View
Disassembly & Assembling
Disassemble the screw-cap.
824
Remove the screw-cap.
826
03/2002
Check the rubber sealing ring inside.
Frontfork 5060 Extreme
827
5

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