Mazda_6_2008_B_Automatik.pdf

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Water Heater

Feel the drive

Thermo Top E

Parking Heater

Thermo Top C

Parking Heater

Thermo Top P

Parking Heater

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00 0002

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Installation documentation

Mazda 6

Gasoline

from Model Year 2008

Left-hand drive vehicle

Automatic gears

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the

emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as

a result.

Specialist company training, technical documentation, specialised tools and equipment are

required to install and repair Webasto heating and cooling systems.

Only original Webasto parts must be used. For this, also see the catalog of air and water heat-

er accessories from Webasto.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not

successfully completed the company training and thereby acquired the required tech-

nical skills, or if you do not have access to the required technical documentation, tools

and equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all warnings.

Webasto does not accept any liability for defects and damage that are attributable to installa-

tion by untrained staff.

Ident. No.: 1313440D_EN

Fee Euro 10.00

Mazda 6

Table of Contents

Validity

Heater/Installation Kit

Foreword

General Instructions

Special Tools

Explanatory Notes on Document

Preliminary Work

Heater installation location

Electrical system

Fan controller

Remote option (Telestart)

Preparing heater

Preparing bracket

Installing heater

Fuel

Coolant circuit

Exhaust gas

Final Work

Template for Fuel Standpipe

Operating Instructions for End Customer

Validity

Manufacturer

Mazda

Engine type

Model

Engine model

Gasoline

Type

Output in kW

108

114

EG-BE No./ABE

e1 * 2001/116 * 0448 * ...

Displacement in cm³

1999

Vehicle and engine types, equipment variants and national specifications not listed in this installation

documentation have not been tested. However, installation according to this installation documentation

may be possible.

The installation location of the digital timer should be confirmed with the end customer before installa-

tion.

1313440D_EN

Mazda 6

Heater/Installation Kit

Quantity

Description

Retail accessories

Thermo Top E / C / P

Installation Kit for Mazda 6 Gasoline Automatic

Mazda Order No.:

Heater control

Order No.:

See Mazda price list

1313439B

4100-78-763A

See Mazda price list

Heater recommended for the respective vehicle class:

Vehicle

Compact car

Mid-size car, station wagon

Full-size car, van, Offroader

Heater

Thermo Top E

Thermo Top C

Thermo Top P

The selection of the heater is based on the passenger compartment size of the vehicle and the level of

comfort required by the customer!

Foreword

This installation document applies to vehicles Mazda 6 Gasoline - for validity, see page 2 - from model

year 2008 and later, assuming technical modifications to the vehicle do not affect installation, any lia-

bility claims excluded. Depending on the vehicle version and equipment, modifications may be neces-

sary during installation with respect to this installation documentation.

However, the stipulations in this "installation documentation" and the "operating and maintenance in-

structions" for the

Thermo Top C/P/E

must always be observed.

The corresponding rules of technology and any information from the vehicle manufacturer should be

observed during the installation work.

General Instructions

Installation should be carried out according to the general, standard rules of technology. Unless spec-

ified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses

using cable ties.

Sharp edges must be provided with rub protection (cut-open fuel hose)!

Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329).

Special Tools

- Torque wrench for 2.0 - 10 Nm

- Hose clamping pliers

- Metric thread-setter kit

1313440D_EN

Mazda 6

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark

on the outside top right corner of the page in question.

Mechanical system

Electrical system

Coolant circuit

Fuel

Exhaust gas

Combustion air

Special features are highlighted using the following symbols:

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of Webas-

to components or to the manufacturer's vehicle-specific

documents.

Reference to a special technical feature.

The arrow in the vehicle icon indicates the position on

the vehicle and the

viewing

angle.

All dimensions are in mm!

Tightening torque of hose clamps = 2.0 + 0.5 Nm!

Tightening torque of Ejot screws, Ejot studs = 10 Nm!

1313440D_EN

Mazda 6

Preliminary Work

WARNING!

Open the fuel tank cap and vent the fuel tank.

Close the tank cap again.

Disconnect the battery "earth" or "ground" connection.

Depressurize the cooling system.

Copy the factory number from the original type label to the duplicate type label.

Remove years that do not apply from the duplicate label.

Attach the duplicate label (type label) in the appropriate place.

Completely remove the battery.

Remove the air filter together with the intake hose

Remove the lower engine cover.

Remove the vehicle underbody trim.

Detach the wheel well trim on the right and left.

Remove the bumper.

Remove the rocker panel trim on the driver's side at the front.

Remove the lower cover of the A-pillar trim in the driver's side footwell.

Detach the BCM in the driver's side footwell.

Remove the instrument panel trim below the steering wheel (only with Telestart T100 HTM).

Remove the A/C control panel according to the manufacturer's instructions (only with automatic

air-conditioning).

Remove page 25 "Operating Instructions for End Customer" and attach to vehicle operating instruc-

tions.

Heater installation location

Heater

Installa-

tion loca-

tion

1313440D_EN

Mazda_6_2008_B_Automatik.pdf

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